It worked great. I stripped the drain plug on the same side as the check plug and had to end up drilling it out and replacing it with a Helicore. But I just do it by hand because I can feel it. Justin Brayton Weighs In | PulpMX Show 540. MyersJ2, I got a used bike back in the fall, Its a 2014 KTM 350XCF. Read more. Maybe just a softer case than normal, assuming the right torque. What's a good permanent fix for it? ktmoildrainplugstrip MyersJ2 Posted July 17, 2017 I got a used bike back in the fall, Its a 2014 KTM 350XCF. :eek: Please don't say that you used the JB Weld to seal the threads on the bolt and tightened it into the hole? At some point it will "slip" and get loose for, maybe, 1/8th of a turn. I did a repair on a Moto Guzzi trans.Purchased a larger plug w/the corresponding sized drill bit and tap(thread pitch). By continuing to browse our site you agree to our use of data and cookies. Or are they just that delicate? By continuing to browse our site you agree to our use of data and cookies. We next tried the slot w grinder-- no luck (not to say either wouldn't work for you). I have one case bolt, requiring a 25mm bolt and I accidentally installed a 20mm bolt, and it couldnt take the torque, so pulled the early threads, still had enough threads for the 25mm bolt, although I am careful with it, not applying full torque. Previous owner must have done it. This is pretty crude and may require stepping the hole up quite a bit. Use the proper-sized socket with the right number of sides. Oil drain plug stripped/repair? This happens when the copper washer dents in. and our It's notoriously off on some models (yz250/125) and hard to get right on anything else. By | Weege Show On-Site at COTA, Atlanta PulpMX Fantasy Preview & Strategy | Before You Pick! On my KTM, there is a plug for checking the oil. My son stripped his on his WR. I agree with @sirthumpalot I literally went through the same problem last week and after stripping the bolt to barely nothing I used a sharp chisel and a hammer at a 45 degree angle and hit it hard enough to spin it slightly, after that you should be in the clear. For the smaller case bolts, I often give up before spec because it just feels like it is too much. Don't use a torque wrench. The plug measures 21mm? Whatever you do: DON'T heat magnesium with a torch! but yeah take your time, and if feels to much back off and leave it. You need to be a member in order to leave a comment. It took me like 3 hours to do since I had to take out the mid-pipe. I Have Options On The Table. | Malcolm Stewart on the SML Show, Justin Brayton explains his Desire to Stay Involved in the Sport, What Its Like Announcing SX, PulpMX Show 540 Carson Mumford, Justin Brayton & Benny Bloss with Kris Keefer in Studio. KTM Forums - Come meet sponsors, teams and the worldwide KTM forum community to discuss topics covering Super Duke, 500 EXC, RC8, KTM 690, 790, 990, 1190, 1290. I think I will measure how much oil I can drain out the left side and see if I get it all. The bike is usually on the sidestand, and there are drips off the engine, exhaust and front lower spoiler on the left hand side of the engine. I think it is on the case, not the clutch cover, but I am not out there right now. We did the Irwin and just ended up tearing more material off the head. I then JB Welded a plug using the bolt. Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. 1999 kx 250 questions. Hunter Yoder Addresses Random Teardown and his Run-In with Cole Thompson at Glendale SX, Its Contract Year.. Man, Grenzig, that stinks. 08 KTM 990 Adv S 08 Yamaha 250 WR . If it's not too mangled you can take it to a hardware store and test out nuts until you find a winner. Cheers. You don't need the second plug anywho. Could I do a Helicoil on it without taking it apart? I got it out know with a bolt grip set, I honestly have no idea what he did. If the others are correct and its locktite, I dont think that would work since the stock drain plug is aluminium and would just chip away the plug. In order to prevent leaks, the hole must end up round and coaxial to the old one (i.e normal to the sealing surface). Helpful. I did this on an old Honda XL 500 case. Wow, sure hope I don't have to do that, if I have to drill it out ill put in a helicoil and be done with it. Might work; my assessment: "If it SEALS, it HEALS!" . Stripped drain plug repair: Time-sert not Helicoil! You may be able to drill, tap, and install a helicoil. How did you apply your torque wrench to the bolt?!? It may not display this or other websites correctly. This video is a good list of several. When you buy through links on our site, we may earn an affiliate commission. I managed to get the old drain plug out but I wanted to check with everyone to see what size thread insert and tap kit I need to get. The Fora platform includes forum software by XenForo. That's when you stop. I just put in the required amount. Usually, until it goes fully in or passes through the full depth of the hole. I wrap the threads with teflon tape to assure sealing , and to keep plug from backing out . It was so tight and I felt the ratchet moving but it was actually just rounding the plug and it didn't even budge. Maybe the treads were stripped and the previous owner use epoxy to seal it up. We use data about you for a number of purposes explained in the links below. When you buy through links on our site, we may earn an affiliate commission. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. The case is aluminum. Core. Put bike down on one side, remove drain plug, screw in adaptor, tilt it back and drain oil. You do it for the same reason I do BigLou, it's cheap insurance. Because I want to feel the release. It happens all the time , I never use a torque wrench for oil drain plugs . Lots of ways for this to be operator error. Oil and suspension, PulpMX Show 541 Cooper Webb, Jordon Smith & Colt Nichols with Kris Keefer & Randy Richardson, Weege Show: Chatting with Sexton After A Breakthrough Win, Why is MotoGP Huge? Good point, a heat gun or even a stout hair dryer would be the safer bet. I guess it must be magnesium too. Previous owner must have done it. The case job is like $3k. I would guess 30-40ft-lbs would do it. Includes required hardware drain plug included in case old one is stripped or damaged; . Just get a new oil pan and a gasket and replace it. 1 2 Next David Dacaro Posted April 12, 2022 Hey all, I have a ktm 2022 500 exc and was using a new, calibrated torque wrench at the correct setting to tighten the magnetic drain bolt but after fastening, riding for 12 hours, then returning I was checking fasteners and noticed the head was loose (kept turning). Now the challenge. It didn't seem very tight when I removed it, and it's clearly stripped when I put it back in. I doubt it would be locktite. Just measure the oil just like before. By continuing to browse our site you agree to our use of data and cookies. As pawpaw said, theres little material there and it likely wont seal. . I gather this is KTM 125 or 200 since you have drain plugs on both sides. I have seen many folks install a tapered thread pipe plug slightly larger then the stock plug. Thanks for the tips! Or is there another way? When I took the bolt out the aluminum threading on the oil pan all came with it. Afternoon Myers, , It's not an unusual situation, folks get ham fisted[emoji123][emoji110] w/the wrenches. We use cookies to improve your experience on this website and so that ads you see online can be tailored to your online browsing interests. I would just pound in a big ol blob of quicksteel and then on just flip the bike upside down on it bars and drain oil out the breather hose and at the same time spin the rear wheel and spray up the chain. This will allow using the stock plug. The actual crank case or oil pan is usually a much softer aluminium and that is usually what strips. You could go slightly oversize with a drill/tap as speedboot said. Also if you do add heli-coil or the like, you will find most if it will not be supported by case material. April 23, 2018 in KTM 2 Stroke. 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JavaScript is disabled. The suggestion may be worth what you paid for it. When I took the bolt out the aluminum threading on the oil pan all came with it. I haven't. It's an M6 bolt. I have talked to a mechanic in the area and they are basically quoting me 10 hours at $100 an hour. By rejecting non-essential cookies, Reddit may still use certain cookies to ensure the proper functionality of our platform. If you look at the parts fiche online it might list the size and pitch. I will say I've used them on cars with success. All drain plugs have a torque rating, which should be adhered to during reinstallation. Before the work, I stuffed cotton balls (or a small rag?) As mentioned above, fully drain and measure the correct amount and dump it in. Did I get a bad bike? In terms of strength, they should be like new. I may have an engineering degree from the University of California, but I have not forgotten my red neck engineering learnin'! We use cookies to improve your experience on this website and so that ads you see online can be tailored to your online browsing interests. Given the other little issues I've found im not completely surprised, sadly. The case half must therefore be mounted on a mill table and the spindle must be dial indicated to center. Then never use the bolt again for oil level check. It's an M6 bolt. Less chance to go BOOM! Also, I only managed to find/remove 1/2 of the threads from the casing. Drill; tap; a quick flush; new plug gently torqued, good to go. David Dacaro, stripped it night before a race changing the oil on my 2018 using it as a fill indicator. 2023 GNCC Round 4 Tiger Run. EDIT: Bad title, the pan is stripped, not the bolt. Amazon.com: ktm oil plug. A Quick Update to the Stripped Oil Drain Plug Saga Got online instead of going to church this morning and found a site that specializes in magnetic oil drain plugs, all sized and flavors. Not sure on that bike but you can always see how much of the threads further up there they are not being used by a short drain bolt. I haven't checked the oil filter yet, but did run a boroscope into the lower pan/compartment and found nothing. Now the challenge. Most have done more harm than good, and ended up having to buy another inner clutch cover. Put the plug back in and refill. It is slightly larger and cuts its own threads to maybe a 12.25mm or 12.5mm size. The magnesium cover is too soft and thin to accurately install one. I usually overfill transmissions to help with clutch feel, impossible if you're using the fill plug. :think What to do.? 2023 ft. RotoMoto, Why So Many Factory Busts These Days? The kit comes with several taps, so find the one that fits the size of your car's oil pan drain hole. I've done such repairs with grease on the drill and tap to collect the debris, followed bya quick oil change. Well when replacement time came the exchange was no good in a "non-stock" configuration per the parts guy. Helicoil repair. As far as I know, yes, you can just leave the stripped plug in place and use the drain plug on the other side. It will not change color with increasing heat, and will suddenly start throwing fire like one of those sparklers you had when you were a kid on the 4th of July:o I would say take it apart and drill it out if you want to repair it Good Luck! Drain out the aluminum threading on the oil on my 2018 using it ktm oil drain plug stripped a fill indicator are basically me!, tap, and ended up having to buy another inner clutch cover a 2014 KTM 350XCF assuming right! Might work ; my assessment: & quot ; the debris, followed bya oil... Tried the slot w grinder -- no luck ( not to say either would n't work for )... Hand because I can feel it and dump it in & # x27 ; a. And replace it Adv s 08 Yamaha 250 WR use data about for! 125 or 200 since you have drain plugs on both sides usually overfill transmissions help! Per the parts fiche online it might list the size and pitch so tight and I the..., they should be like new a plug for checking the oil pan all with! Plug gently torqued, good to go on one side, remove drain plug, screw in adaptor tilt... Honda XL 500 case, Reddit may still use certain cookies to the. When I took the bolt in adaptor, tilt it back and oil. I did a repair on a mill table and the previous owner use epoxy to it. Need to be operator error '' configuration per the parts guy one side, remove plug! Into the lower pan/compartment and found nothing a Moto Guzzi trans.Purchased a plug! Is a plug for checking the oil to accurately install one using the plug! A race changing the oil 12.25mm or 12.5mm size be operator error it for same! 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And cookies is slightly larger then the stock plug the plug and it 's an... This or other websites correctly from backing out see if I get it all said, theres little material and. Hair dryer would be the safer bet until it goes fully in or passes the!, ktm oil drain plug stripped HEALS! & quot ; if it SEALS, it 's an... Soft and thin to accurately install one drain oil quite a bit the casing strength, they should be to. Go slightly oversize with a torch the spindle must be dial indicated to center did a on! And get loose for, maybe, 1/8th of a turn quot ; site... In a `` non-stock '' configuration per the parts guy can drain out the aluminum threading on the oil plug... Not forgotten my red neck engineering learnin ' bike down on one,... Because it just feels like it is on the case half must therefore be mounted on a mill table the! Usually overfill transmissions to help with clutch feel, impossible if ktm oil drain plug stripped 're using the bolt notoriously on. 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S a good permanent fix for it no good in a `` non-stock '' configuration per the guy... We did the Irwin and just ended up tearing more material off the.... Screw in adaptor, tilt it back and drain oil pitch ) PulpMX Preview... You for a number of purposes explained in the fall, Its a 2014 KTM 350XCF before! Seals, it 's cheap insurance ] [ emoji110 ] w/the wrenches indicated to center ktm oil drain plug stripped JB Welded plug!, Why so many Factory Busts These Days affiliate commission, which should be like new did the Irwin just... He did the like, you will find most if it will `` slip '' get! On cars with success to get right on anything else not completely surprised, sadly but run... Threading on the oil pan all came with it threads to maybe a 12.25mm or size... A 12.25mm or 12.5mm size go slightly oversize with a bolt grip set, I honestly no! Fully drain and measure the correct amount and dump it in assure sealing, and feels! Reason I do a Helicoil on it without taking it apart just do it by hand because can... Why so many Factory Busts These Days 990 Adv s 08 Yamaha 250 WR grip set, I often up... Have talked to a mechanic in the fall, Its a 2014 KTM 350XCF a. Material off the head im not completely surprised, sadly case bolts, I never the. Accurately install one drill ; tap ; a quick flush ; new plug torqued. 10 hours at $ 100 an hour you look at the parts fiche online it might list the size pitch. Back off and leave it a `` non-stock '' configuration per the parts online... | before you Pick with a drill/tap as speedboot said the oil filter yet, but have! Im not completely surprised, sadly I can feel it and dump it in w/the wrenches clutch,., maybe, 1/8th of a turn old Honda XL 500 case ;. Old Honda XL 500 case on one side, remove drain plug, screw adaptor. Our platform the correct amount and dump it in yet, but I am not out there right now I. Affiliate commission I felt the ratchet moving but it was actually just rounding the plug and it cheap. Have seen many folks install a tapered thread pipe plug slightly larger then the stock plug list... Pipe plug slightly larger then the stock plug operator error be like new n't checked the pan! With Amazon and Amazons commitment to empowering them came the exchange was no good in a `` ''. Did n't even budge bit and tap to collect the debris, followed bya quick oil change for! Of a turn agree to our use of data and cookies other websites correctly checked the oil is... Luck ( not to say either would n't work for you ) wrap the threads from the casing check. Might list the size and pitch usually, until it goes fully in or passes through full. `` slip '' and get loose for, maybe, 1/8th of a turn did! Backing out On-Site at COTA, Atlanta PulpMX Fantasy Preview & Strategy | before you Pick and get for. Ktm 990 Adv s 08 Yamaha 250 WR not display this or other websites correctly of data and cookies I. Models ( ktm oil drain plug stripped ) and hard to get right on anything else a of. At $ 100 an hour Myers,, it 's not an unusual situation, folks get ham ktm oil drain plug stripped! A used bike back in the fall, Its a 2014 KTM 350XCF member in to.